High Strength Materials

SHEFFIELD™ #20 TGP – (4140/50 mod.) Heat Treated,
TGP Alloy Shafting

Sheffield #20 TG&P offers strength and fatigue resistance through Clean Steel Production Technology.

Sheffield #20 TG&P eliminates the need to inventory multiple grades of steel for general maintenance purpose shafting applications.

Sheffield #20 TG&P provides extended service life in maintenance applications where commercial grades of steel are specified. In many cases those grades only offer minimum standards of performance, not optimum levels.

Sheffield #20 TG&P should be considered when applications call for the following types of steels; 4340, 4130, 4140, 4150, and 6150.

Advantages

Turned Ground and Polished - close tolerance, precision shafting, "near" bearing fit with a typical finish of 15 RMS.

Clean Steel Technology - a refinement process that delivers a tough, fatigue resistant steel.

Proprietary Chemistry - a unique alloy chemistry that provides elevated strength and deep uniform hardness excellent cleanliness and refinement to the grain structure to enhance the fatigue resistance of the steel.

Electric Furnace Melt - higher degree of control to enhance grain size, shape and overall chemistry.

Fine Grain - obtained by careful manufacturing control and alloy selection, makes this product ideal for applications where maximum core toughness is desired.

Vacuum Degassed - eliminates impurities in the steel; resulting in a stronger more durable product which will extend service life.

Heat Treated - delivered with a hardness range of 269/341 BHN; eliminates additional and unnecessary thermal treatment.

Machine Straightened - eliminates excessive distortion; our straightness is 1/8" in any 5 feet; 2 times better than the industry standard.

The number one cause of shaft failure in heavy industry is FATIGUE. The most effective property that combats fatigue is TOUGHNESS. Cleanliness and "Core-Integrity" build TOUGHNESS.

Typical Applications

Typical Mechanical Properties

Hardness 269/341 BHN Tensile Strength 156,000 P.S.I. Yield Strength 125,000 P.S.I. Fine Grain 6 - 8 Elongation in 2" 16% Reduction of Area 55% Machinability 50% Micro Finish 15 RMS (Based on 1/2" diameter specimen.)

Available English Sizes

1/4" 1-1/8" 2" 3-3/8" 5-7/16" 5/16" 1-3/16" 2-1/4" 3-7/16" 5-1/2" 3/8" 1-1/4" 2-3/8" 3-1/2" 5-15/16" 7/16" 1-5/16" 2-7/16" 3-5/8" 6" 1/2" 1-3/8" 2-1/2" 3-3/4" 6-7/16" 9/16" 1-7/16" 2-9/16" 3-15/16" 6-1/2" 5/8" 1-1/2" 2-5/8" 4" 6-15/16" 11/16" 1-9/16" 2-11/16" 4-1/4" 7" 3/4" 1-5/8" 2-3/4" 4-7/16" 7-1/2" 13/16" 1-11/16" 2-7/8" 4-1/2" 8" 7/8" 1-3/4" 2-15/16" 4-3/4"   15/16" 1-13/16" 3" 4-15/16" 1" 1-7/8" 3-1/8" 5" 1-1/16" 1-15/16" 3-1/4" 5-1/4"

Available Metric Sizes*

8MM 15MM" 20MM 30MM 50MM 90MM 10MM 16MM 22MM 35MM 60MM 100MM 12MM 17MM 24MM 40MM 70MM   14MM 19MM 25MM 45MM 80MM * Smaller diameter shafts may have modified analysis and/or variations in thermal treatment.

Available Lengths

10/13 Ft Random Lengths 20/26 Ft Random Lengths Custom Cut Lengths

Typical Diameter Tolerances

1/4" Round to 1-1/2" Round (+.000"/-.001") Over 1-1/2" Round to 3 Round (+.000"/-.002") Over 3" Round to 4" Round (+.000"/-.003") Over 4" Round to 7" Round (+.000"/-.004") 7" Round and Above Call for details

Machining Data

Note: Caution should be exercised when cold working any hardened alloy material. Use equipment of sufficient capacity that is in good condition. Utilize machine operators that are experienced in working with hardened alloys and ensure appropriate safety gear is worn.

High Speed

Depth of Cut .150° Speed 70fpm Feed .015 inch/revolution Tooling C6

Carbide

Depth of Cut .150° Speed 260 brazed, 330 throw-away Feed .015 inch/revolution Tooling C6 (Cutting Fluid: Soluble Oil 1:20)

Drilling

Point Angle 118°, relief 12° Helix Angle 29 point: plan Feed .005 inch/revolution

Sheffield #20 TG&P should be considered when applications call for the following types of steels; 4340, 4130, 4140, 4150, and 6150.

Sheffield #20 TG&P provides extended service life in maintenance applications where commercial grades of steel are specified. In many cases those grades only offer minimum standards of performance, not optimum levels.

Sheffield vs. Commercial Steels

SHEFFIELD #10 / SHEFFIELD #20 TG&P SAE 4000 SERIES ALLOY GRADE ELECTRIC FURNACE MELT smaller furnace greater control of the melt OPEN HEARTH FURNACE large heats - less refinement - little control CLEAN STEEL TECHNOLOGY the manufacturing process that eliminates impurities in steel and improves fatigue resistance NOT REQUIRED VACUUM DEGASSING removes impurities in the steel to refine the chemistry and builds toughness NOT REQUIRED UNIQUE CHEMISTRY low phosphorus, low sulfur, nickel enhanced cleaner fine grain chemistry; improved strength STANDARD CHEMISTRY commercial practice follows minimum standards HEAT TREATED thermal process is verified against strict guidelines HEAT TREATED lacks depth and uniformity of hardness compared to Sheffield Steels MECHANICAL PROPERTIES* typical tensile strength 156,000 PSI typical yield strength 125,000 PSI typical hardness 269/341 BHN MECHANICAL PROPERTIES typically 20% less strength than Sheffield Steels. More susceptible to fatigue failure MACHINE STRAIGHTENED 2X better than the industry standard; 1/8" in any 5 ft MACHINED STRAIGHTENED 1/4" in any 5 feet STRESS RELIEVED/STRESS FREE thermal treatment process to reduce the chances of "walking"" or movement during machining NOT REQUIRED FATIGUE RESISTANCE excellent toughness; toughness resists fatigue failure FATIGUE RESISTANCE lower degree of toughness - subject to fatigue failure, the number one cause of shaft failure in heavy industry MACHINABILITY fine uniform grain promotes ease of machining MACHINABILITY not consistent; hard and soft spots MECHANICAL TESTING tensile, yield, elongation, reduction of area, and jominy are checked every 10,000 lbs, resulting in better control over physicals MECHANICAL TESTING commercially done at 50,000 lb increments less control of physical properties MAXIMUM VALUE & RELIABILITY Sheffield Steels offer optimum performance, high quality, and improved service life for tough maintenance applications. MINIMUM VALUE SAE establishes safe minimum standards, not intended to provide optimum erformance. * Based on 1/2" Diameter Specimen

Sheffield™ Steels Welding Data

Note: This data is for information purposes only and is not intended to be instructional. It is not to be used as a substitute for the AWS welding procedures appropriate for the welding of medium alloy Quench & Tempered Materials. In all cases the employment of trained/qualified welders, the observance of sound welding practice, and adherence to AWS procedures is strongly urged.

Our Proprietary Chemistry, Q & T, through hardened products are readily welded utilizing the "Standard Low-Hydrogen Method". Use of Low Hydrogen rods, such as E7018, and E8018, provides greater ductility. Those rods have been used with a high degree of success. In instances where pre-heat is not possible, use of a 309 Stainless Rod should be considered. Where higher tensile is required, a 10018 rod may be used with attention to the pre and post thermal treatment.

Preheat the weld area. A preheat and interpass temperature of 500°F to 700°F is generally sufficient. Exact furnace controlled temperature is not required, a heat crayon will provide adequate guidance. When using a torch, move rapidly and evenly to provide a general increase in temperature. Maintain preheat temperature during weld. Post-heat following the same procedure allowing the assembly to slow-cool, thus minimizing shrinkage of the weld.

Use the smallest diameter electrode that will do the job. Travel rapidly and use several small stringer beads. To help minimize welding stresses, peen the beads, after each pass, while they are still hot. Note that stick welding is preferred simply because of the tendency of the semi-automatic process to apply too great of a deposit, which translates into higher heat.

Make every attempt to remove material stresses prior to welding. ensure that the weld surfaces are clean and free of contaminants, such as grease, dust, oil, etc.

After welding, stress relieve at 1000°F to 1250°F, holding at that temperature one hour per inch of
greatest cross section. ensure that the welded unit is transferred to the furnace quickly. Do not allow the temperature to drop below the pre-heat and interpass temperature when transferring to the furnace.

Adherence to sound welding practice, the elimination of moisture, the minimization of dramatic
temperature change, and use of the Standard Low-Hydrogen Method, will greatly improve your chances for exceptional welds.

Helpful tip: Storing and re-drying electrodes
All electrodes must be completely dry or they may cause major problems when welding alloy steels. Purchase only electrodes that are in hermetically sealed containers. Store the rods in those containers. Open containers should be stored at 250°F to 300°F. Typical re-drying temperatures are 650°F to 700°F for one hour. (Longer at lower temperatures is not the same). Discard any electrodes that look noticeably different after the re-drying process. When re-drying electrodes, remove them from the container and spread them out in a furnace. Do not exceed the 700°F temperature.

Information above is specific to our Sheffield™ #10 and Sheffield™ #20 TG&P shaft materials. This information does not apply to "Free Machining" grades. For welding data pertaining to other products offered, please contact our technical support staff for more details.